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Development in the Divisions
Chassis & Safety
- Sales up 12.7%
- Sales up 9.7% before changes in the scope of consolidation and exchange rate effects
- Adjusted EBIT up 13.7%
Sales volume
Sales volumes in the Electronic Brake Systems business unit rose by 10.1% year-on-year to 18.3 million units.
In the Hydraulic Brake Systems business unit, sales of brake boosters increased by 24.0% year-on-year to 18.7 million units in the period under review. Sales of brake calipers surged by 27.9% as against the year before to 42.0 million units.
In our Passive Safety & Advanced Driver Assistance Systems business unit, sales of air bag control units were up 15.1% as against the previous year to 14.3 million units. Sales of driver assistance systems soared by 61.4% year-on-year to 1.7 million units.
Sales up 12.7%; Sales up 9.7% before changes in the scope of consolidation and exchange rate effects
Sales in the Chassis & Safety division rose by 12.7% as against the previous year to €6,510.8 million in 2011 (PY: €5,775.4 million). Before changes in the scope of consolidation and exchange rate effects, sales rose by 9.7%.
Adjusted EBIT up 13.7%
The Chassis & Safety division's adjusted EBIT rose by €86.5 million or 13.7% year-on-year in 2011 to €716.7 million (PY: €630.2 million), equivalent to 11.3% (PY: 10.9%) of adjusted sales.
EBIT up 16.3%
As against the previous year, the Chassis & Safety division posted growth in EBIT of €92.9 million or 16.3% to €661.9 million in 2011 (PY: €569.0 million). The return on sales rose to 10.2% (PY: 9.9%).
The return on capital employed (EBIT as a percentage of average operating assets) amounted to 16.4% (PY: 14.2%).
The amortization of intangible assets from the purchase price allocation (PPA) reduced EBIT by €53.0 million (PY: €53.8 million).
Special effects in 2011
The Chassis & Safety division's total net income due to special effects from the reversal of restructuring provisions no longer required amounted to €4.6 million.
In 2011, impairment losses of €1.8 million were recognized on the property, plant and equipment of the Chassis & Safety division's operations at the Deer Park site in the U.S.A.
In addition, there were smaller impairment losses and reversals of the same on property, plant and equipment resulting in a net gain of €0.2 million.
The Chassis & Safety division generated income of €0.6 million from the negative difference on an asset deal.
An impairment test on an at-equity investment of the Chassis & Safety division resulted in an impairment loss of €5.4 million.
The total expense to the Chassis & Safety division from special effects amounted to €1.8 million in 2011.
Special effects in 2010
Smaller impairment losses totaling €3.4 million were recognized on property, plant and equipment in the Chassis & Safety division.
The initial consolidation of a company in South Korea and the disposal of shares in an associated company in China resulted in a gain of €1.3 million.
There was also income of €3.6 million mainly due to the reversal of provisions that were no longer needed as part of finishing up various restructuring activities.
The cost-cutting program initiated worldwide in response to the economic crisis led to expenses for severance payments of €8.9 million in 2010.
The total expense to the Chassis & Safety division from special effects amounted to €7.4 million in 2010.
Procurement
Residual capacity bottlenecks on the part of suppliers were almost totally eliminated thanks to the strong economic situation at the start of 2011. The regional disasters (earthquake in Japan, March 2011, flooding in Thailand, October 2011) resulted in production stoppages at the suppliers affected in these areas. Supply shortages to customers were prevented by the use of alternate supply sources, technical alternative solutions and the fast redevelopment or resumption of production.
Rising commodities prices were passed on by suppliers in some cases. In particular, materials prices were negatively affected by the prices for rare earths as of the end of the year.
Research and development
Research and development expenses rose by €40.8 million or 9.7% year-on-year to €463.1 million (PY: €422.3 million), or 7.1% (PY: 7.3%) of sales.
Depreciation and amortization
Depreciation and amortization declined by €2.3 million as against fiscal 2010 to €320.4 million (PY: €322.7 million) and amount to 4.9% (PY: 5.6%) of sales. This included impairment losses totaling €1.6 million (PY: €3.8 million) in 2011.
Operating assets
Operating assets in the Chassis & Safety division increased by €74.4 million year-on-year to €4,014.9 million (PY: €3,940.5 million) as of December 31, 2011.
Rising by €89.2 million to €613.9 million (PY: €524.7 million), working capital played a key factor in this development. Inventories expanded by €16.3 million to €356.0 million (PY: €339.7 million). Operating receivables rose by €185.1 million to €1,104.2 million (PY: €919.1 million) as of the end of the reporting period also due to the improvement in business as against the previous year. Operating liabilities were up by €112.2 million to €846.3 million (PY: €734.1 million).
Non-current operating assets amounted to €3,898.6 million (PY: €3,874.6 million), up €24.0 million year-on-year. Goodwill increased by €2.7 million as a result of currency effects to €2,333.6 million (PY: €2,330.9 million). Property, plant and equipment increased by €48.5 million to €1,270.0 million (PY: €1,221.5 million) due to investing activities. Other intangible assets fell by €28.2 million to €202.6 million (PY: €230.8 million). This was mainly due to the amortization of intangible assets from the purchase price allocation (PPA) in the amount of €53.0 million (PY: €53.8 million).
Changes in the scope of consolidation and asset deals did not result in any notable additions or disposals of operating assets in the Chassis & Safety division.
In the fiscal year, exchange rate effects increased the Chassis & Safety division's total operating assets by €16.4 million (PY: €122.2 million).
In line with the rise in operating assets as of the end of the reporting period, the average operating assets of the Chassis & Safety division increased by €27.7 million as against fiscal 2010 to €4,024.7 million (PY: €3,997.0 million).
Capital expenditure (additions)
Additions to the Chassis & Safety division rose by €80.0 million year-on-year to €327.1 million (PY: €247.1 million). Capital expenditure amounted to 5.0% (PY: 4.3%) of sales.
Production capacity was systematically expanded in all business units and set up for new products. The main additions related to investments in the production of the next generation of electronic braking systems.
Employees
The number of employees in the Chassis & Safety division rose by 2,170 to 32,665 (PY: 30,495). The increase in all business units is primarily due to an adjustment in line with greater volumes. Capacity was mainly boosted in best-cost countries.
| Chassis & Safety in € millions | |||
|---|---|---|---|
| 2011 | 2010 | Δ in % | |
| Sales | 6,510.8 | 5,775.4 | 12.7 |
| EBITDA | 982.3 | 891.7 | 10.2 |
| in % of sales | 15.1 | 15.4 | |
| EBIT | 661.9 | 569.0 | 16.3 |
| in % of sales | 10.2 | 9.9 | |
| Research and development expenses | 463.1 | 422.3 | 9.7 |
| in % of sales | 7.1 | 7.3 | |
| Depreciation and amortization1 | 320.4 | 322.7 | -0.7 |
| - thereof impairment2 | 1.6 | 3.8 | -57.9 |
| Operating assets (at December 31) | 4,014.9 | 3,940.5 | 1.9 |
| EBIT in % of operating assets (at December 31) | 16.5 | 14.4 | |
| Operating assets (average) | 4,024.7 | 3,997.0 | 0.7 |
| EBIT in % of operating assets (average) | 16.4 | 14.2 | |
| Capital expenditure3 | 327.1 | 247.1 | 32.4 |
| in % of sales | 5.0 | 4.3 | |
| Number of employees (at December 31)4 | 32,665 | 30,495 | 7.1 |
| Adjusted sales5 | 6,315.8 | 5,775.4 | 9.4 |
| Adjusted operating result (adjusted EBIT)6 | 716.7 | 630.2 | 13.7 |
| in % of adjusted sales | 11.3 | 10.9 | |
| 1) Excluding impairments on financial investments. 2) Impairment also includes necessary reversals of impairment losses. 3) Capital expenditure on property, plant and equipment, and software. 4) Excluding trainees. 5) Before changes in the scope of consolidation. 6) Before amortization of intangible assets from the purchase price allocation (PPA), changes in the scope of consolidation, and special effects. |
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